Advantages And Disadvantages Of Injection Moulding
Plastics are synthetically produced non-metallic compounds. It can be molded into various forms and hardened for commercial use. Plastic molding products can be seen everywhere. Examples are jars, protective caps, plastic tubes, grips, toys, bottles, cases, accessories, kitchen utensils and a lot more.
What is injection molding? Injection molding is a manufacturing process commonly used for fabricating items from plastic trinkets and toys to automotive body parts, cell phone cases, water bottles, and containers
An injection machine is made up of three primary components – the feed hopper, the screw and the heated barrel. Plastic granules for the part are fed into the heated barrel by a hopper. Plastic that is placed in the hopper is usually in powder or granular form although some resins, for instance silicone rubber, may be a liquid and might not entail heating. The material is then melted utilizing the frictional action of a reciprocating screw accompanied with heater bands. The molten plastic is then injected through the nozzle and into a mold cavity – it may seem easy, but injection molding is actually a very complex process. While in the mold cavity, the material cools and solidifies to the configuration of the cavity. When the part has hardened, the moveable platen that the mold is mounted opens and the part is ejected using ejector pins.
The cycle time of the plastic injection molding process can be broken down into the injection time, cooling time, and the resetting or changeover time. By reducing any of these times, production cost is lowered. Frequent mold changes allow inventory to be reduced and provide faster response to market requirements. The Quick Mold Change Systems from EAS lower manufacturing cost by reducing changeover time.
In injection molding material is fed through a hopper into an extruder, where a reciprocating screw mixes and melts the material then injects it into a mold. Injection molding machines, or presses, are rated by tonnage, which expresses the amount of clamping force that the machine can exert to keep the mold closed during the process.
1. Detailed Features and Complex Geometry The injection molds are subjected to extremely high pressure. As a result the plastic within the molds is pressed harder against the mold compared to any other molding process. Due to this excessively high pressure, it is possible to add a large amount of details into the design of the part. Furthermore, due to high pressure during the molding process, complex and intricate shapes can easily be designed and manufactured which otherwise would have been too complicated and expensive to manufacture.
From 6 to 6,000 ton clamp capacities, Milacron offers you the widest range of injection molding machines. Choose from all-electric, servo or hydraulic machines with a full range of plastics processing technologies, including multi-component and co-injection.
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So you need a custom plastic part or product, but you don’t know how to get it made. Is it large or small? Should it be flexible or stiff? Is it round, square, or some weird shape? Do you already have a mold, or do you need to have one made? This guide will explain the different kinds of molding processes available today to help you discover the ideal process for your product.
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